We live in a world where time is the most valuable commodity, and time simply means money. Some businesses have taken this much more seriously and developed the concept of pre-engineered buildings. There are many different types of pre-engineered buildings, such as portals, trusses, columns, multi-story buildings, special pre-engineered structure buildings, mezzanine floors, and so on. You can order any of them based on your needs and suitability.
In this post, we’ll go over everything there is to know about pre-engineered buildings (PEBs), including their advantages and applications.
Let’s get started…
What are pre-engineered buildings?
Pre-Engineered Buildings (PEBs) are building parts that are manufactured in a factory and then assembled on the construction site. And the concept is known as Structural Engineering. PEBs are typically steel structures that are used as an alternative to traditional structural steel buildings.
PEB structural parts are built to fit specific dimensions. These dimensions are tailored to the needs of the owner of the building, but other factors such as local building codes, potential load issues, and environmental concerns are also taken into consideration. These buildings are first created in the factory, then transported to the job site, and assembled on-site, typically with bolted connections. A well-designed pre-engineered building can be lighter than conventional steel buildings by up to 30-35 percent, providing ease and convenience during construction.
Types of Pre-Engineered Buildings
PEB building suppliers offer many types of pre-engineered building, including;
- Truss & Columns
- Portals
- Multi-story Buildings
- Special Pre-engineered Structure Buildings
- Mezzanine Floors
- Multi-Gable
- Lean-to
- Flat Roof.
- Roof System
- Mono Slope Clear Span
- Clear Span with Top Running Crane, and so on.
You may order any of these depending upon your requirements and suitability.
Components of Pre-Engineered Buildings
The major components of pre-engineered buildings are as follows:
- Primary Components or Main is framing
- End wall framing
- Secondary Components
- Sheeting and insulation
- Mezzanine system
- Crane system
- Anchoring
- Building Accessories
- Paints and finishes
1. Primary Components or Main framing
The mainframes, also called primary components of the building, are rigid steel frames. Tapered columns and tapered rafters are the major parts of PEB steel rigid frames. These tapered sections are made with cutting-edge technology, and the flanges are welded. The frame is then assembled by bolting the connecting section’s splice plate together.
- End Wall Framing
The end wall frame of a pre-engineered building (PEB) is intended to serve as the main rigid frame. It is located at the end wall of a building, which supports the loads from a portion of the end bay. The beam end wall framing system consists of columns with pinned ends that support horizontal beams known as end wall rafters.
- Secondary Components
Cold-formed purlins, girts, and eave struts are used as secondary components to support the walls and roof panels. Purlins are used on the roof, grits on the walls, and eave struts at the intersection of the sidewall and the roof. This preparation does not include any welding. They are made simply by bending the steel coil into the desired shape (“Z” shape for purlins and girts, and “C” shape for eave struts).
- Sheeting and Insulation
Steel sheets are typically galvanized profile sheets permanently color coated, plain, or coated with special paints to improve anti-corrosion properties. These structures are properly insulated with insulation slabs/rolls before the roofing steel sheet is installed over them.
- Mezzanine System
A Typical mezzanine framing system is made up of a steel deck supported by joists that are framed onto main mezzanine beams. The applied loads and mezzanine column spacing have an impact on the economy of a mezzanine system.
- Crane System
Crane systems are used in industrial buildings to enhance material handling productivity while also allowing for more space utilization by reducing or eliminating traffic caused by forklifts. Built-up sections with cap channels support the crane runway beams.
- Anchoring
To install the steel building on an RCC pedestal/foundation, an anchoring system that is suitable for taking up various loads and forces of the building and transferring them to the ground via anchor bolts arrangement is required. The size and quantity of anchor bolts are calculated based on the reactions of the building design.
- Building Accessories
There are a variety of non-structural building elements, which include skylights, wall lights, doors, windows, louvers, ventilators, bolts, turbo vents, roof curbs, doors, and windows. All these elements are incredibly functional and contribute to the overall performance of the pre-engineered building structure.
- Paints and Finishes
Pre-painted Steel is manufactured on modern, high-speed coil painting lines, where surface preparation prior to painting, paint application, and paint curing are all performed on a highly automated line under ideal conditions.
Advantages of PEB
International standards, super-fast deliveries, the most cost-effective, complete building under one roof are just a few of the factors that set this concept apart from traditional building construction. Here are some of the advantages of the pre-engineered building structure.
- Strong and Durable.
Steel is well-known for its strength and durability as a building material. As a result, Steel is becoming more popular for a variety of building applications and structural designs. The material is strong and durable enough to withstand natural elements such as winds, tornadoes, heavy rain, and earthquakes. Moreover, adding an additional aluminum alloy known as “Galvalume” into the steel panels will make the building structure rust-proof and increase its lifespan.
- Environmentally-Friendly.
Steel has a clear advantage in the current trend toward “environment-friendly” construction materials. Steel is recyclable, so there is a growing trend toward repurposing and reforming it into new materials. This makes Steel the most preferred choice of PEB building material over the traditional construction materials.
- Variety of Options.
Once you choose to build with Steel, you have a wide range of options at your disposal. A pre-engineered steel building (PEB) is one of the most innovative designs that can be used. Prior to shipment to your site, these metal buildings are designed, pre-punched, pre-drilled, and pre-welded at the factory. All that remains is the structure’s on-site assembly.
- Quick to Put Up.
The majority of pre-engineered steel buildings are quick to erect, simple to put together, and can save you up to half the cost of a comparable sized conventional structure. You can have them made exactly to your specifications.
- Versatility and Flexibility.
Building systems can be outfitted with a variety of metal wall panels, canopies, fascia, and curved eaves, as well as pre-cast concrete wall panels, curtain walls, block walls, and other wall systems. Moreover, you have the flexibility of expansion. The structure’s length is practically limitless, and PEB buildings can be easily extended by adding additional bays. Although the width cannot be changed once established, it is possible to increase the width and height by pre-designing PBEs for future expansion.
- Reduced Construction Time
It is one of the most apparent advantages of pre-engineered buildings (PEBs). Buildings are typically delivered within a few weeks of drawing approval. The foundation and anchor bolts are cast parallel to the finished surface, ready for site bolting. The use of PEBs has the potential to reduce total project construction time significantly.
- Quality Assurance
Buildings are built entirely in a factory under controlled conditions, making it easy for a pre engineering building company to manage quality.
- Low Maintenance Cost
High-quality paint is used for cladding and Steel, and it is applied in a controlled environment, resulting in long durability and low PEB building maintenance costs.
- Energy-Efficient Roofing and Wall Systems
Buildings can be outfitted with polyurethane insulated panels or fiberglass blanket insulation to achieve the required U values.
- Systems Availability and Compatibility
As the complete PEB is supplied by a single pre-engineered building manufacturer, availability and compatibility of all the building components and accessories are guaranteed.
- Cost-Effective Solution.
The last and most important advantage of pre-engineered buildings (PEBs) is that they are a cost-effective solution. The systems approach results in significant cost savings in structural component design, manufacturing, and on-site erection.
Applications of Pre-Engineered Buildings
This type of Structural Concept is used mainly to construct commercial spaces. Among the numerous applications of the pre-engineered building (PEB) are:
- Factories and Industrial Buildings
- Small Manufacturing Units
- Warehouses and Storage Units
- Small Retail Buildings
- Commercial Office Buildings
- Labor Camps
- Petrol Pumps/Service Buildings
- Schools
- Community centers
- Sports Halls (Indoors & Outdoors)
- Living Shelters
- Workshops
- Gas stations
- Showrooms
- Gymnasiums
- Aircraft hangers
- Metro stations
- Outdoor stadium canopies
- Vehicle parking sheds
- Schools, Indoor stadium roofs
- Bridges, Railway platform shelters
Wrapping it up…
There is no dearth of PEB manufacturers in India. The market is swamped with pre-engineered building manufacturers. Steel building suppliers are running neck to neck, offering a wide range of solutions like steel building solutions, wall solutions, roof solutions, ceiling solutions, and cladding solutions for industry, commercial and residential purposes.
Recla steel is one of the leading pre-engineered building manufacturers in Pune. The company is committed to providing the highest quality structural solutions to its clients in India and abroad. Recla not only provides a wide range of production facilities and solutions, but it also has a solid reputation in the industry. Steel Buildings, light gauge steel framing, Prefab, Warehouse, Pre-engineered Steel Building, PEB Shed, Aircraft Hangars, Prefabricated Steel Building, Heavy Factory, Rail Over Bridges, High-rise Steel Structure Buildings, and Steel Girders are just a few of the services provided by Recla.
Recent Comments